BADLAND WINCHES 68146 INSTALLATION AND OPERATING INSTRUCTIONS MANUAL Pdf Download (2024)

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Table Of Contents 29

Contents
Table of Contents
Troubleshooting
Bookmarks

Table of Contents

Installation and Operating Instructions
68146 2,000 Lb. Winch Specifications
First Layer of Wire Rope Performance
68145 3,000 Lb. Winch Specifications
68144 5,000 Lb. Winch Specifications
Important Safety Information
Symbol Definitions
Installation Precautions
Operation Precautions
Pulley Anchoring
Service Precautions
Installation and Setup
Counting Winch Components
Wiring
Wiring to Vehicle′S Keyed Ignition
Wiring Connections
Preparing the Wire Rope
Clutch Operation
68145, 68144 Clutch Operation
Basic Operation
Using a Strap Anchor Point
Whiplash
See Also
BADLAND WINCHES 61876 OWNER'S MANUAL & SAFETY INSTRUCTIONS Pdf Download
Double Line Rigging
Double Line Setup
Duty Cycle (Duration of Use)
Wire Rope Replacement
Before each Use
Troubleshooting
68146 2,000 Lb. Parts List
68146 2,000 Lb. Assembly Diagram
68145 3,000 Lb. Assembly Diagram
68144 5,000 Lb. Parts List
68144 5,000 Lb. Assembly Diagram

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ATV/UTV Winches

Installation and Operating Instructions

2,000 lb.

odel

68146

Read this Operator's Manual carefully before using this tool. Failure to understand and follow the

contents of this manual may result in electrical shock, fire and/or serious personal injury.

When unpacking, make sure that the product is intact and undamaged. If any parts are missing

or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.

2010 by Harbor Freight Tools

or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

3,000 lb.

odel

Visit our website at: http://www.harborfreight.com

anual Revised 11j

68145

5,000 lb.

odel

68144

Table ofContents

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Table of Contents

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Summary of Contents for Badland Winches 68146

Page 1 ATV/UTV Winches Installation and Operating Instructions 2,000 lb. 3,000 lb. 5,000 lb. odel 68146 odel 68145 odel 68144 Read this Operator’s Manual carefully before using this tool. Failure to understand and follow the contents of this manual may result in electrical shock, fire and/or serious personal injury.
Page 2 Brought to You by www.snapwhole.com This page intentionally left blank.
Page 3 Brought to You by www.snapwhole.com 68146 2,000 lb. Winch Specifications Rated Single 2,000 lb. (907 kg.) Wire Rope Ø5/32″ x 50′ (Ø4mm X 15.2m) Line Pull Size / Type Nominal strength=2,800 lb 7X19 Galvanized Steel Application Utility/Shop/ATV Aircraft Wire Rope...
Page 4 Brought to You by www.snapwhole.com 68145 3,000 lb. Winch Specifications Rated Single 3,000 lb. (1,361 kg.) Battery 12VDC, Minimum 12 Ah Line Pull Battery Cables 6 gauge, 6′ (1.83m) long Application ATV/UTV Solenoid Cables 6 gauge, 3′ (0.92m) long Motor 12VDC 1 HP Permanent Magnet Mounting Pattern 3″...
Page 5 Brought to You by www.snapwhole.com 68144 5,000 lb. Winch Specifications Rated Single 5,000 lb. (2268 kg.) Battery 12VDC, Minimum 12 Ah Line Pull Battery Cables 6 gauge, 6′ (1.83m) long Application ATV/UTV Solenoid Cables 6 gauge, 3′ (0.92m) long Motor 12VDC 1.5 HP Mounting Pattern 3″...
Page 6 Brought to You by www.snapwhole.com Save This anual Keep this manual for the safety warnings and precautions, DANGER indicates a hazardous situation which, if assembly, operating, inspection, maintenance and not avoided, will result in death or serious injury. cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Page 7 Brought to You by www.snapwhole.com Symbol Property or Statement Symbol Property or Statement Wear heavy-duty, cut- and Volts Direct Current abrasion-resistant leather gloves. Wear ANSI-approved safety glasses. Amperes Cut or sever hazard. Cold Cranking Amperes Roller entanglement hazard. Horsepower Hot surface burn hazard. Feet Per Minute Fire hazard.
Page 8 Brought to You by www.snapwhole.com Installation Precautions 1. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Non-skid footwear is recommended. Wear restrictive hair covering to contain long hair. 2. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation.
Page 9 Brought to You by www.snapwhole.com Operation Precautions 10. Do not use the hand crank, if equipped, to “assist” the winch. 11. Do not use vehicle to pull on the Wire Rope and “assist” the winch. 12. Use as intended only. Do not lift items vertically or use for aircraft purposes.
Page 10 31. Broken strands of wire rope will be sharp. Wear heavy-duty work gloves when handling 27. For 68146 (2,000 lb.) and 68144 (5,000 lb.) winches: the wire rope. Do not slide wire rope Do not submerge winch in water.
Page 11 Brought to You by www.snapwhole.com Service Precautions 1. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. 2. Disconnect power to winch and allow it to cool completely before service. 3. Use supplied power cords/wire rope or cables listed in manual only.
Page 12 Compare the dimensions of the marked holes to the section of Figure D that matches your winch. 4.88 in. / 124mm 6.3 in. / 160mm odel 68146 2.83 in. 13.35 in. / 339mm / 72mm odel 68144 4.72 in.
Page 13 Brought to You by www.snapwhole.com Wiring 3. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. NOTE: This winch can generate extreme forces. Select TO PREVENT SERIOUS INJURY FRO a location that can withstand the rated capacity without EXPLOSION DUE TO SPARKING AT THE damage or weakening.
Page 14 Solenoid to the Winch, following the Positive Terminal on the battery. precautions discussed earlier. See Figure E. 6. Attach the red Battery Cable to the Circuit Breaker. odel 68146 7. Attach the black Battery Cable directly to Winch the negative terminal of the battery.
Page 15 Brought to You by www.snapwhole.com Preparing the Wire Rope 1. The wire rope must be properly coiled under tension to be able to support a load without damage. 2. Uncoil the wire rope, except for 5 full wraps. 3. Recoil the wire rope back into the winch under at least 500 lb.
Page 16 2. To change clutch positions (see Figure G): a. Pull clutch knob out. b. Turn it 90° while it is pulled out, then release it. FIGURE G — 68146 CLUTCH OPERATION REV 10l Page 16 For technical questions, please call 1-800-444-3353.
Page 17 Brought to You by www.snapwhole.com Basic Operation 8. Attachment point must be centered in loop of hook and the hook’s safety clasp must be fully closed. See Figure J. Note: If a winch is to be used to pull a vehicle, it should optimally be rated to a single line pull at least twice the vehicle’s weight.
Page 18 Brought to You by www.snapwhole.com 14. Do not operate the winch at extreme angles. Double Line Rigging Do not exceed the angles shown in Figure B for a roller fairlead. For a hawse fairlead, the angle a. A double line system should be used whenever should be as close to straight as possible.
Page 19 Brought to You by www.snapwhole.com Duty Cycle (Duration of Use) CAUTION: Do not use the winch in a constant duty application, it is designed for INTERITTENT USE ONLY. Keep the duration of the 45 seconds winching pulling job as short as possible. If the motor becomes very hot to the touch, stop and let it cool down for several minutes.
Page 20 Brought to You by www.snapwhole.com 2. AFTER USE, wipe external surfaces aintenance and Servicing of the winch with clean cloth. 3. Lubricate the wire rope occasionally with a light oil. Procedures not specifically explained in this manual must be performed 4.
Page 21 Brought to You by www.snapwhole.com Troubleshooting Problem Possible Causes Likely Solutions Motor overheats. 1. Incorrect power cords. 1. Use only supplied power cords. 2. Winch running time too long. 2. Allow winch to cool down periodically. Motor does 1. Switch Assembly not connected properly. 1.
Page 22 Brought to You by www.snapwhole.com 68146 2,000 lb. Parts List Part Description Qty. Motor Stationary Gear Housing Assembly Planetary Gear Assembly Rotator Gear Drum Support Plate Pan Head Screw M4×12 Drum Support Bushing Clutch Assembly Spline Spring Drum Assembly Screw M5×5...
Page 23 Brought to You by www.snapwhole.com 68146 2,000 lb. Assembly Diagram ATV Winch For technical questions, please call 1-800-444-3353. Page 23...
Page 24 Brought to You by www.snapwhole.com 68145 3,000 lb. Parts List Part Description Qty. Motor Gearbox Screw M6x 16 Brake Planetary Gear 1 Drum Support Plate Sliding Bearing Seal Spline Spring Clip Drive Shaft Tie Bar Drum Screw M6x 10 Planetary Gear 2 Planetary Gear 3 Fork Pin Screw...
Page 25 Brought to You by www.snapwhole.com 68145 3,000 lb. Assembly Diagram ATV Winch For technical questions, please call 1-800-444-3353. Page 25...
Page 26 Brought to You by www.snapwhole.com 68144 5,000 lb. Parts List Part Description Qty. Screw M6 X 15 Motor Motor Base Nut M8 Brake Screw M4 X 12 O Ring Sliding Bearing Drive Shaft Tie Bar Drum Clip Spline Spring Joint Gear Screw M6 X 10 Clip Gearbox Base...
Page 27 Brought to You by www.snapwhole.com 68144 5,000 lb. Assembly Diagram ATV Winch For technical questions, please call 1-800-444-3353. Page 27...
Page 28 Brought to You by www.snapwhole.com Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.

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BADLAND WINCHES 68146 INSTALLATION AND OPERATING INSTRUCTIONS MANUAL Pdf Download (2024)

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